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General Category => General Scroll Saw Talk => Topic started by: northie66 on May 02, 2010, 10:24:11 am

Title: Dewalt 788 won't turn on
Post by: northie66 on May 02, 2010, 10:24:11 am
I turned it on... then off... then on a few seconds later.  It won't turn on at all.  Do you think it's the power switch or the fuse?  If it's the fuse, how do I replace it?

How am I going to make it through a Sunday with no sawdust?!
Title: Re: Dewalt 788 won't turn on
Post by: northie66 on May 02, 2010, 10:26:07 am
In my frantic search to find information about it via google, I came across this.

http://www.toolpartsdirect.com/cgi-bin/schematic.cgi/dewalt/DW788_TYPE_1 (http://www.toolpartsdirect.com/cgi-bin/schematic.cgi/dewalt/DW788_TYPE_1)

I'm going to keep this link handy... thought maybe others would want it also.
Title: Re: Dewalt 788 won't turn on
Post by: dunk on May 02, 2010, 11:02:51 am
Did you find the fuse?  That is the first thing to check.  If the fuse is okay then use a compressor to blow the sawdust out of the switch.  Then buy that foot switch and place tape over the switch, it is the number 1 complaint about our ol yellers.
Title: Re: Dewalt 788 won't turn on
Post by: northie66 on May 02, 2010, 11:07:19 am
I see the little black plastic box where I think the fuse is. I don't know how to open it.  I also don't know how to tell a fuse is bad. Bplease enlighten me.
Title: Re: Dewalt 788 won't turn on
Post by: dunk on May 02, 2010, 11:17:12 am
Your saw came with a small flat wrench.  You can also use a screw driver.  If the fuse is bad it will look burnt and the metal bar inside will be broken.  Try blowing out the switch first.  I'll almost bet that is the problem.
Title: Re: Dewalt 788 won't turn on
Post by: Dustyknees on May 02, 2010, 11:32:10 am
Hi Janet..The 788 has a push-to-release fuse cap..make sure it is in,otherwise take it off and check the fuse..As was said it could be sawdust,but mine used to come loose..Good luck on it..Jon
Title: Re: Dewalt 788 won't turn on
Post by: Dustyknees on May 02, 2010, 11:35:36 am
Hi again..a fuse has a thin wire running the inside length,if it appears broken or the fuse looks dark or burnt,replace it.Most hardware stores will have one..Jon
Title: Re: Dewalt 788 won't turn on
Post by: northie66 on May 02, 2010, 11:35:54 am
OK... I think I made the situation worse.  I think it's a miracle I didn't get hurt.  But I pulled out the plastic thing - not paying attention to the fact that the saw was still plugged in.  Anyway, when I pulled it out, the metal where the red circle is must have touched metal where the blue circle is and there was a spark and a little smoke.

I guess I need to take it to a repair shop  :(

[attachment deleted by admin]
Title: Re: Dewalt 788 won't turn on
Post by: Rapid Roger on May 02, 2010, 12:11:39 pm
Yep!!!!! Once you let the smoke out of an electrical appliance, you can never get it back in!  ;D

ALWAYS UNPLUG ANYTHING ELECTRICAL BEFORE REPAIRING IT!!!!

Rog
Title: Re: Dewalt 788 won't turn on
Post by: northie66 on May 02, 2010, 12:23:32 pm
Thanks for your help.  I can't believe I did that.  That could have been a disaster! 

Well i'm out of commission for a while.  Now I know why some of u have 2 saws!
Title: Re: Dewalt 788 won't turn on
Post by: garyinnevada on May 02, 2010, 01:06:30 pm
Janet dont give up! If you unplugged the saw you wont get hurt. Take the fuse out and go buy a new one. Do you have a footswitch? If your switch went bad it would be a good time to bybass it with a footswitch.
I really think you have a minor problem that you can fix. No sence paying a Tech 100 bucks and hr to do the same thing you can do.

Just my opinion!

Gary
Title: Re: Dewalt 788 won't turn on
Post by: dgman on May 02, 2010, 01:53:59 pm
Janet,
You pulled the whole fuse holder out! Chanches are the fuse blew when you had sparks. Unplug the saw. Push the holder back into the housing. Look at the front of fuse holder you will see an arrow pointing down. Use a small screwdriver to open the fuse holder and remove the fuse. If the fuse is blown, it will look burnt inside and the small filament will be broken. Replace with the correct amperage fuse.
Post back if that does not fix it.
Title: Re: Dewalt 788 won't turn on
Post by: Marshall on May 02, 2010, 03:39:48 pm
Janet : Some food for thought I was told in another scrollsaw site to cover the switch up with some plastic and tape it up where dust can't get into the switch and too also start using the foot switch . I would go ahead and un-plug the saw and replace the fuse if it seems blown and re-plug it back up and try it again . I would do this before I put it in the Dewalt shop ..............Marshall
Title: Re: Dewalt 788 won't turn on
Post by: northie66 on May 02, 2010, 05:09:35 pm
I don't think I could get the darn front of the fuse box open without breaking it!   But I guess it's worth a try... because if I don't fix it, it needs to go to the shop anyway.  I'll mess with it again after dinner and keep you posted.
Title: Re: Dewalt 788 won't turn on
Post by: cherie on May 02, 2010, 06:41:47 pm
If you were closer to me i would give you another saw, I have 4.  LOL.
Title: Re: Dewalt 788 won't turn on
Post by: northie66 on May 02, 2010, 06:54:16 pm
It's really getting on my nerves.  The fuse box says to press but it doesn't do anything if I do.  I keep debating prying it open w/ a screwdriver.
Title: Re: Dewalt 788 won't turn on
Post by: Marshall on May 02, 2010, 07:32:51 pm
I don't think I could get the darn front of the fuse box open without breaking it!   But I guess it's worth a try... because if I don't fix it, it needs to go to the shop anyway.  I'll mess with it again after dinner and keep you posted.
As I remember Cherie mine was a pain to get it off also , as a matter a fact mine came out the same way yours did . But it will push back in , you can take a small screw driver and pop it open where you can see the fuse and pull it out ....try to be kind of gentle with it .....maybe this will aid you in some way ...........Marshall
Title: Re: Dewalt 788 won't turn on
Post by: northie66 on May 02, 2010, 09:54:55 pm
My brother-in-law is coming tmrw. I'm hoping he'll be able to open the fuse box without destroying it.  We shall see.
Title: Re: Dewalt 788 won't turn on
Post by: Becky on May 02, 2010, 10:42:16 pm
I don't have any words of wisdom to offer but good luck!
Title: Re: Dewalt 788 won't turn on
Post by: dgman on May 03, 2010, 12:05:59 am
Janet,
I played with mine tonight. There is a small slot on top of the black square fuse holder. Insert a small screwdriver and gently push down. The fuse holder will pop open and expose the fuse. now you can check the fuse.
Title: Re: Dewalt 788 won't turn on
Post by: dunk on May 03, 2010, 12:34:51 am
Janet,
I sincerely apologize.  I should have said to unplug your saw prior to trying any repairs. I hope you were not injured.  I assumed you would have it unplugged.  My fault for assuming.

Quote
Insert a small screwdriver and gently push down. The fuse holder will pop open and expose the fuse.

This was why I mentioned the flat wrench that came with your saw.  It fits into that slot for the fuse holder.
Title: Re: Dewalt 788 won't turn on
Post by: mouse on May 03, 2010, 03:25:50 am
Hi Janet,

When testing / checking any fuses,wiring or switches UNPLUG from mains socket first.

Test in this order and see if the saw runs after each test.

First unplug the saw and check the mains outlet by plugging in something you know works.

Test or replace the fuse in the mains plug, if it is not blown you will have a spare.

Test or replace the fuse in the saw, if it is not blown you will have a spare.

Check all wiring for loose or broken wires starting at the main plug and finishing at the motor

Check and clean the switch.

If the saw will still not run its time to consult a professional

Good luck
Mick
Title: Re: Dewalt 788 won't turn on
Post by: northie66 on May 03, 2010, 06:09:24 am
Dunk - it's not your fault! That was common sense!
Title: Re: Dewalt 788 won't turn on
Post by: northie66 on May 03, 2010, 05:24:31 pm
I FINALLY got the thing open and got the fuse out!  When it opened, kind of sprung open. Not sure why mine was so hard to open.

I just went to home depot and got the fuses. I'm running my kids around though so I won't be home for at least an hour.

The anticipation is KILLING ME!!!  :D
Title: Re: Dewalt 788 won't turn on
Post by: northie66 on May 03, 2010, 08:02:45 pm
My saw works now!  Woohoo!  I think it's the switch though.  I mean, the fuse might have been blown originally, or it might have blown when I pulled it out and touched metal.  Cuz it WAS blown out.  But when I replaced it, it didn't come on right away.  I turned it off and on a few times and then it came on.  So instead of turning it off, I unplugged it... and I taped the switch to stay on.  Now all I need is my foot pedal!

Thank you all for all your help!  You guys and girls ROCK!   8) 8) 8)
Title: Re: Dewalt 788 won't turn on
Post by: dgman on May 03, 2010, 08:28:28 pm


Glad you got it running!


Title: Re: Dewalt 788 won't turn on
Post by: dunk on May 05, 2010, 12:53:28 am
If you don't have a compressor buy a can of compressed air at the local electronics place and blow out the switch before you tape over the switch in the on position.  Blow it out and click it back and forth and blow it out again.  When it turns on and off several times without failure then turn it on and then tape over the switch to keep dust out in the future.  Just trying to make sure you get it cleaned out before you tape over it.
Title: Re: Dewalt 788 won't turn on
Post by: Marshall on May 05, 2010, 12:02:23 pm
Janet I brought my fuses at a auto parts store , this is probably the cheaper place to buy .....