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General Category => General Scroll Saw Talk => Topic started by: cameronj on January 01, 2012, 01:35:38 pm

Title: Dewalt air nozzle
Post by: cameronj on January 01, 2012, 01:35:38 pm
The air nozzle of my DW788 has stopped blowing air out toward the saw table.  Does anyone have an idea how to fix this? 
The diagram of the saw shows no pump of any sort--just bellows that are covered with a metal cap and the nozzle comes out of that metal.
Thanks,
Jim
Title: Re: Dewalt air nozzle
Post by: dgman on January 01, 2012, 02:51:12 pm
Hey Jim, The bellows is what creates the air. If it's not blowing air, it is either plugged or has a hole in it. You probably need to replace the bellows. Good luck!
Title: Re: Dewalt air nozzle
Post by: cameronj on January 01, 2012, 03:09:37 pm
Thanks Dan.
Now that I look at the diagram again, it makes sense to me that the bellows pump the air, and not an actual pump motor like I was thinking.
Jim
Title: Re: Dewalt air nozzle
Post by: ChuckD on January 01, 2012, 05:56:50 pm
Why blow, vacuum instead.  Easier on the lungs, eyes, and surrounding.
Title: Re: Dewalt air nozzle
Post by: dgman on January 01, 2012, 07:06:23 pm
Why blow, vacuum instead.  Easier on the lungs, eyes, and surrounding.
Yup, I just set up a vacuum system connected to my dust collector. I have the air blower tube directed at the vacuum hose.
Title: Re: Dewalt air nozzle
Post by: tux_linux on January 01, 2012, 08:07:18 pm
Or you can dismount the bellow and install a fish tank pump. The saw runs smoother and the air pressure is constant - also when the saw is not running.
Smallest fish tank pump is just right, you don't want to create a tornado.
Title: Re: Dewalt air nozzle
Post by: ChuckD on January 01, 2012, 09:28:02 pm
Why blow, vacuum instead.  Easier on the lungs, eyes, and surrounding.
Yup, I just set up a vacuum system connected to my dust collector. I have the air blower tube directed at the vacuum hose.

Why not connect the blower to the vacuum hose?  It collects as easy as it blows.  Here is a couple of examples on the two I have.

Title: Re: Dewalt air nozzle
Post by: dgman on January 01, 2012, 11:24:26 pm
Well for me Chuck, I am using a dust collector. reducing the air flow down to those 1/4" hoses would restrict the air flow or suction down to nothing. Plus a dust collector is much quieter than a shop vac! I will post some pictures tomorrow of what I have done.
Title: Re: Dewalt air nozzle
Post by: tux_linux on January 02, 2012, 04:56:37 am
photos would be great Dan!
Title: Re: Dewalt air nozzle
Post by: cameronj on January 03, 2012, 09:06:02 pm
I just got the nozzle blowing air again.  Thanks Dan.

My imperial hex keys wouldn't remove the screws from the cover, so I thought they were metric instead.  I had to buy a set....which included a set of torque keys as well.  I'm glad, because it was the torque keys I really needed.
I removed the bellows, cleaned it out, reassembled the unit, and the air blows again.

Thanks for your tip,
Jim
Title: Re: Dewalt air nozzle
Post by: Russ C on January 04, 2012, 08:27:08 pm
Dan is the man, he always has very helpful advice. His help on the forum is very appreciated. :)
Title: Re: Dewalt air nozzle
Post by: spiderman on January 06, 2012, 03:39:06 pm
on mine the dewalt air nozzle falls off and it makes me angry.  You won't like me when i get angry >:(.
Title: Re: Dewalt air nozzle
Post by: nickchalker on January 10, 2012, 11:29:36 pm
I had a similar problem recently and it turned out that I had a small crack where the nozzle attached to the machine.  A little stupid glue and the problem was fixed!
Nick
Title: Re: Dewalt air nozzle
Post by: Gabby on January 11, 2012, 12:31:46 am
Chuck I like the looks of the set up on the Hegner, looks like you are collecting it both ways top and bottom.
Still like my set up, a 10 inch fan blowing right to left keeps me cool and since I'm outside the dust just drifts away!  LOL
Gabby
Title: Re: Dewalt air nozzle
Post by: qlty on January 11, 2012, 08:56:30 am
I took a small 2 inch plastic muffin fan out of an old PC hung it with # 10 copper wire off the arm of the saw.I can adjust it to blow dust away from and to the back of the work,works much better than original bellows.Also was a great re cycle price ;)
Title: Re: Dewalt air nozzle
Post by: pieter on January 11, 2012, 11:15:14 am
My blower tube also has also started falling off; Stupid Glue ?

Pieter
Title: Re: Dewalt air nozzle
Post by: GrayBeard on January 11, 2012, 11:29:34 am
American slang for "Super Glue"!

~~~GB~~~
Title: Re: Dewalt air nozzle
Post by: spiderman on January 13, 2012, 06:24:40 pm
I had a similar problem recently and it turned out that I had a small crack where the nozzle attached to the machine.  A little stupid glue and the problem was fixed!
Nick

I'll check to see if I have a small crack  not the one i'm sitting on you guys lol...