Hey twodogs, When you buy lumber at the lumberyard or home center, you must ask or measure yourself the actual thickness. One inch is the thickness of the board before it was kiln dried. The actual thickness is closer to 3/4". When you have a plan or pattern that says 1/4", 1/2", 3/4" and so on, that is the thickness they recommend. Now if you are just cutting a flat scroll saw pattern that calls for say 3/4", and your wood is a little thicker, It won't make any difference.
I have a jointer, planner and table saw, so I mill most of my stock to size and thickness, so that is never a problem for me. If you don't have the tools you need to mill your own lumber, buy from sources that cater to scrollers. They usually have wood milled to the thicknesses you need. Woodcraft and Rockler are two choices. Also online sources like
www.ocoochhardwoods.com will have what you need.