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Topics - Rapid Roger

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31
Brag Forum / War & Peace
« on: March 20, 2013, 10:41:33 am »
I don't post in the brag section much but, I entered a wood working challenge on another forum and thought some people might enjoy seeing my project.
The "challenge" was to make something using only one board foot of wood. That sounds kind of hard for some people but, a board foot is 144 cubic inches of wood, and if you cut it just right, it can be enough to do a lot with. The item could be made of any wood or even several kinds of wood.
I saw a project on WWMM (Wood Working for Mere Mortals) that Steve did. He made a jewelry box that looked like a book and that inspired me to give it a try. As I was working on a prototype of the box, a friend dropped by and suggested that it would be a good place to keep his "home defense weapon". well, the only thing better than a good idea is TWO good ideas and then this "challenge" came up and as they say, the rest is history!
Being somewhat of a scroll saw user and member of this forum, I thought my project might inspire other people to try new and different things once in awhile.

http://s193.photobucket.com/user/rapidroger/library/War%20and%20Peace


The book measures 7" x 10" x 1-1/2" and totals 105 cubic inches (well with in the limit) and is made of 5/8 birch plywood for the center section, 1/4" cherry plywood for the covers and a piece of solid cherry for the spine. I cut the letters and stained them with cherry stain and recessed them about 1/64" on the scroll saw. I cut the center area by stack cutting the two "page" sections and lined them with peel & stick felt. The spine was drilled for the hinge and then cut down the center in such a way as to form the hinge sections using the scroll saw also. The hinge pin is just two pieces of 1/8" brass rod inserted from each end and plugged.
The title was suggested by my friend who now owns the box/book.  ;D
Hope this gives inspiration to others to try using a scroll saw in different ways.

Rog   

32
General Scroll Saw Talk / Just for information......
« on: December 17, 2012, 10:20:03 am »
 For information and ideas and to maybe help a few folks, I have a question to ask everyone.

WHAT DO YOU DO WITH YOUR OLD SAW BLADES?

All of us have hundreds of bent, broken and burned blades and it just takes a few seconds to change out to a new blade and keep sawing but, what do you do with the worn out blade? They are very sharp and can easily poke or stab someone. The teeth aren't a real problem as they are very small but, the ends are like needles and will poke through almost any paper or plastic bag.
I have been putting the old, dangerous, blades in a one pound peanut can with a heavy plastic lid on it for over four years now and it is almost half full. (I also put my broken drill bits and other small metal , sharp things like razor blades, in it.)
My plan is, when it gets too full to put anymore blades in it is to take it to a local scrap yard and have them recycled. At the rate I'm going, in another four or five years, I'll have a can that weighs two pounds and scrap steel will be up to $2.00 a pound and I'll have money to buy more blades.  :D ;D ;D ;D

Rog

33
Tutorials, Techniques and Tips / Don't be afraid to experiment.
« on: November 20, 2012, 10:09:04 am »
I'm cutting some Jig Saw (Scroll Saw) puzzles for my grandchildren as Christmas presents.
I'm using Steve Goods patterns and watched his "How to" video again to get started. Tried one and it worked OK but seemed a bit wasteful by using another 1/8" thick piece of plywood and so much packing tape for each one. I'm frugal......OK, I'm cheap.....and thought about another way of doing it.
I had printed the pictures on standard typing (print) paper instead of photo paper (I told you, I'm frugal) so after spray gluing the picture permanently by spraying both the paper and 1/4" plywood piece, I used spray polyurethane for a few coats on the face to protect the picture. After everything was dry, I temporarily glued the puzzle pattern to the back side of the plywood by spray gluing only the paper pattern and glued that in place.
I then put on another coat of wax on the saw table and buffed it nice and slick to protect the picture even more and started cutting the puzzle UPSIDE DOWN!  Well, the first few cuts went OK but, I was getting fuzzes on the bottom where the picture was and it didn't look so good. So I removed the saw blade (Flying Dutchman Superior Puzzle blade) and turned it UPSIDE DOWN TOO! Now everything is coming out looking good on the picture side and I'm saving some time, wood and tape also.
Yes, the wood does chatter some and you have to hold it down firmly but,it is working for me. Your mileage may vary but, it might be worth a try for you at least.

Am I going to go to scroll saw HECK for putting a blade in upside down on purpose?

I am still having some trouble with cutting using a new blade but after it dulls a bit I find it is much easier to control until it gets really dull. It tends to wander and cut a lot faster than I'm ready for so I may cut some scrap first to get it in to shape before using it on the puzzles. HEY, anything is worth a try at least twice!  ;D

Rog

34
Brag Forum / Get in gear....
« on: October 17, 2012, 03:59:49 pm »
I don't post in the brag area much but, I thought that people might be interested in different things you can do with a scrollsaw.


 


Something other than fret work and ornaments or intarsia or name plates.
The pattern is in the November issue of "Wood" magazine.
This is one of two that I made for the grandsons Christmas gifts. It took me about eight days to build both sets.

Rog
 

35
General Scroll Saw Talk / I got away with it!!
« on: October 13, 2012, 06:50:23 pm »
This morning I needed to glue 14 simple patterns onto a piece of 1/4" plywood. I was in a hurry so I quickly sprayed glue on the paper patterns, arranged them on the plywood and covered them with clear packing tape and headed for the drill press. There were four holes that needed to be drilled in each of the 14 pieces before cutting on the scroll saw. As I was leaving the work bench, I notice a can of spray shellac sitting right where I had left the spray glue.?!? ??? NOW WAIT I said to self, don't tell me that I glued my patterns on with SHELLAC!  ::) Yep, that is exactly what I had done!  :o
Well, now, I am  NOT going to copy that simple pattern another 14 times, peal all of this stuff off and re glue all those patterns again so, I'll just press on and see what happens. ;D
Well, let me tell you that it worked just fine! ;) :D and the patterns stayed in place and were as easy as pie to remove!
Now don't get me wrong, I'm not recommending that anyone give up on spray glue and start using shellac instead. But, in a pinch, when you run out of glue at exactly the wrong time, you might try shooting a coat of shellac and stick the pattern on before it dries. You might get lucky too. :D :D :D

Rog 

36
Brag Forum / Cherry vase
« on: December 27, 2011, 11:48:26 am »
A post by DW Sudekum inspired me to post my latest vase. It is not very fancy or unusual but, I am especially proud of the finish that I got.
It measures 8"in diameter and 11" tall. I also made a "cork/plug" for the top opening to keep dust out.





It was made from a cherry board that was 8-1/2" wide, 3/4" thick and 22" long.
The finish I used was two coats of shellac sanded with 220 and  400 grit paper. Then I did four coats of wipe-on polyurethane that was sanded with brown paper sack (about 4000 grit) between each coat. (I did the finish inside before the last glue-up around the middle before starting on the outside.)
As anyone who has ever made a vase or bowl knows, cutting it is easy, gluing isn't too bad but, sanding is a real BEAR and the finish takes a lot of time but, it can be done with patients.
I hope that between DW and I we can encourage more folks to try a bowl or vase.

Rog

37
General Scroll Saw Talk / From the past.
« on: September 15, 2011, 11:31:38 am »
I went to the Kansas State Fair yesterday and learned something from the past.
There was a booth showing a scroll saw called the "Hawk". I had heard of that brand along time ago but not much lately. Come to find out the Hawk saw is manufactured in Bushton Kansas!
It seems to be a nice little saw (They come in 16". 20" and 26" throat capacity) but a little pricey for me just now. The 20" saw sells for $1200.00 and the 26" is $1400.00.
I didn't have a chance to try it out (altho it was offered for me to cut a little, I didn't have time.) but, it seemed very quiet and I think it may come with a foot dead pedal and stand as well as a blower and uses pinless blades.
My point is....Or question is.... Does anyone on this forum have one or have you used one enough to give a report on?
I really like the idea of it being American made along with the simplicity of the way it is made. It is made by Bushton Manufacturing In Kansas USA!!  :)

Rog

38
The Coffee Shop / The fight.
« on: August 20, 2011, 11:04:27 am »
I've been married for 42 years and have had only one fight with my wife.


It started three days after the wedding.


I'll let you know how it turns out later.



I forgot what it was about now.

Rog

39
Tutorials, Techniques and Tips / Toot's
« on: July 19, 2011, 11:28:04 am »
Just in case anyone missed it, Steve Good has started posting videos on "Getting Started" in scrolling.
The first two are on blades and blade selection. They are VERY WELL done. He goes into such detail that if you still have questions, you weren't watching and listening so go back and watch them again.
I can't say that "I" learned allot but, I've been scrolling for 9 or 10 years and have learned all this information the "HARD WAY". But, I'm sure that there will be some things in future videos that will help me along in various areas.
If you are a "Newbie" as they say, you need to get started watching these "toots" ASAP!!! They will answer allot of questions before you even think to ask them.

Rog

40
The Coffee Shop / Pre School
« on: April 26, 2011, 08:03:07 pm »
I just saw on the national news that some people are concerned about states and federal government may cut back on funding pre schools. They project that children will fall behind by twelve months on their education with out the proper funding????????
The pre school that they used as an example tought one half day in Spanish and one half day using English?????
My questions refer to "Fall behind who or what by twelve months?" Learning is a life time thing as far as i'm concerned.
The second question is "Why are we teaching pre schoolers Spanish along with English? Why not French or Russian or Japanese or why should they be taught anything besides the most common language of this country?"
And my last question is "Why should the American tax payer have to pay for "PRE SCHOOL"? isn't the standard Kindergarten through High School enough? It always has been in the past.

Rog

41
Tutorials, Techniques and Tips / Dull, bent,burned and broken blades.
« on: April 12, 2011, 11:25:23 pm »
What do YOU do with them?
This is a subject that I have never seen on this site.
As you know, old, worn out.dull, broken blades can be sharp, very sharp if you get poked or stabbed with one. So how do you handle this problem? If you put your trash in a plastic garbage bag don't put them in the trash can. If you don't get poked maybe someone else will!
OK, I'll tell you what I do with them. I use an old peanut can (or a coffee can) near my saw and as the blade is used up in one way or another it gets tossed in the "dead can" and the top put back on (in case of a spill) and then can be disposed of, can and all, in my regular trash at a later date.
I don't do as much cutting as allot of you guys but, I'm guessing that it will be a long while before you fill that can with 1/16" strips of steel and mean time you will save yourself and others from allot of "band aides", "ouches" and "cussin" not to mention anyone else that might come in contact with those worn out, rusty, broken old blades.
Stay safe and I hope this helps and keeps some one from saying "DOG GONE IT!!!"

Rog

42
Brag Forum / Update on Wooden Gear Clock
« on: March 27, 2011, 05:58:06 pm »
I posted some pictures when I first started building this so, it is due for an update.
I didn't want to mount it on a wall permantly so, I built a stand for it. I've got it mounted  now and I've got it running fairly well. Since I peplaced the pendulem with a longer one, and am currently trying to speed it up. (it is loosing time now) It looses about 1/2 hour in 12 hours so I keep cutting the dowel down at the rate of about 1" at a time. (I've cut 3-1/2"off so far...started with 48" long dowel) Im getting closer and will shorten the amount to 1/2" now untill I get it down to 10 minutes in 24 hours. Then I can fine tune it with the adjustable bob.
Any way, here is a shot of it in my shop.



It is still in my shop so I can work with it from time to time. Yes it is a long time of fussin and fiddling with it but, still it is kinda fun and very relaxing to hear it ticking away while I work on other things.


Rog

43
Brag Forum / Wooden Gear Clock
« on: March 15, 2011, 01:40:04 pm »
Around Feb 6, Steve Good posted that there were plans for a wooden gear clock in the spring issue of ScrollSaw magazine. Well, I couldn't help myself and tried building one.
Just got it running for more than 30 minutes at a time so will now try to post a picture of it.




Cutting the parts is the easy part,getting it to run takes a bit (month) longer.

Hope this works...

Rog

44
Brag Forum / Some Xmas gifts
« on: December 14, 2010, 11:42:03 am »
I haven't posted for awhile here so I thought I would show some of the Christmas persents for my grand kids that I've cut this week.







The crosses for the grand daughters are 1/4" thick x 1-1/2" wide x  2" tall and cut from Panga panga wood.
The fish keychains are cut from walnut for the grandsons and are 1/2" x 1" x 3-1/2" long.
All are finished with Formby's Tung oil finish and wipe on polly.

Rog



45
Ask Steve a question. / Monthly give away
« on: November 07, 2010, 02:16:22 pm »
Steve,
I was just wondering if the monthly give away contest is still in effect.
I have been entering everyday for some time but, haven't seen a drawing in my e-mail for quite sometime. I may have just missed it at some point or maybe it has been discontinued.
Just courious to know if I've been "spinning my wheels" for no reason or not.

Rog

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